Showing posts with label Bear Butte Gardens. Show all posts
Showing posts with label Bear Butte Gardens. Show all posts

Wednesday, August 27, 2014

Organic Agriculture Can’t Feed the World... What?

The following text (greatly Para-phrased) is from an interview with Will Harris III, by Diego Footer.  Diago has a podcast called Permaculture Voices.  This interview is from podcast episode 28: Industrial Farmer to Beyond Organic Icon, Will Harris III of White Oak Pastures.

Some people say “Organic farming methods will never be able to feed the world’s growing population.”
I say…
That is an interesting statement, and I would like to discuss it with you.  But before we have that discussion, I would like to stipulate and agree to the fact that neither “organic” farming systems, nor “conventional” farming systems will feed the world if the population grows indefinitely, forever.  Certainly, the world has a maximum carrying capacity.  Most people will agree to that point.
So then, I’ll concede to you right now, that conventional farming systems (e.g. centralized, commoditized, industrialized, mono-culture) can produce more food per acre, if land is the limiting factor.  But, if fossil fuel becomes the limiting factor, then organic farming systems win – because organic farming systems easily produce more food per acre with much less fossil fuel usage.  And if water becomes the limiting factor, then organic wins – because organic farming systems easily produce more food per acre with less water than conventional farming systems can.  And if antibiotic resistant pathogens become the limiting factor, then organic wins again – because organic farming systems rely much less on antibiotics than conventional farming systems do.  And if pollution becomes the limiting factor, then organic wins yet again – because organic systems pollute much less than conventional systems.  And if environmental disasters (such as the dead-zone in the Gulf of Mexico) become the limiting factor, then organic wins again.  And this can go on and on.
It is not as simple as coming to a conclusion based on current conditions alone.  There are many factors involved, which may change in the future.  Organic farming systems have more chances to win.

With that concept in mind, I started thinking about how conventional farming systems currently work, the dependencies involved, and just how fragile a system it really is.  The quantity and complexities of these dependencies is vast.

The following list (rather dis-organized) is intended as fodder – just to get you thinking about what could happen.  If something would change with any one of these items, or with multiple items, it could have a huge impact upon conventional farming systems.

  • Fossil fuel
    • Current and future fossil fuel reserves
      • consider the concept of “peak oil”
    • Politics and wars with foreign countries where fossil fuels exist
      • think about all the wars fought in the middle-east over oil
    • The ability to safely extract fossil fuels
      • remember the recent BP oil well disaster in the Gulf of Mexico
      • consider “fracking” methods
    • The ability to safely transport fossil fuels
      • remember the Exxon Valdez oil spill
      • think about the current Keystone XL pipeline controversy
  • Government
    • USDA, FDA, & EPA influences and regulations
    • GMO labeling
    • International Trade (free trade, tariffs, sanctions, Trans-Pacific Partnership, etc.)
    • Food Freedom (think Raw Milk)
    • Economy
      • think great depression
      • think recession of 2008
      • think “housing crisis”, “banking crisis”, “energy crisis”
    • Politics
      • think Farm Bill
      • think “do nothing congress”
  • Technology
    • Genetically Modified Organisms (GMOs)
    • Antibiotics
    • Chemical fertilizers, pesticides, herbicides, fungicides, etc.
    • Green Energy (e.g. solar, wind, hydro, geothermal, etc.)
    • High-Tech products
      • think tractors and combines that depend upon computers and GPS
      • think chip implants into livestock
  • Industries
    • Oil/Energy
    • AG Equipment (tractors, implements, etc.)
    • Transportation/shipping (trucking, rail, air, sea, etc.)
      • think about the current rail car shortage impacting corn producers
    • Groceries/retail
    • Stock Markets/Investments
    • Banking
    • Labor Unions
  • Health Issues (possibly linked to chemical use by conventional farming methods)
    • Diseases (e.g. cancer, diabetes, autism, obesity, etc.)
    • Early puberty issues
  • Environment
    • Natural/normal weather patterns (storms, drought, fires, etc.)
      • remember the October 4, 2013 blizzard in SD
      • think about the droughts in TX, CA, etc.
      • remember “Super Storm Sandy”
    • Global warming
      • think about changing growing seasons and zones (e.g. frost-safe dates, first-frost dates, min/max/avg temperatures, moisture rates, wind velocity, etc.)
      • think about loss of farm land to flooding, population relocation, etc.
    • Honey Bee Colony Collapse Disorder crisis
    • Water (quantity, quality, etc.)
      • remember West Virginia chemical spill
      • remember Toledo water crisis
      • think PowerTech Uranium Mining proposal
    • Pollution
      • Gulf of Mexico Dead Zone
      • Toxic waste from North Dakota Oil Fields

I’m certain you could add many more items to this list.  Thinking about what could change with any one item in the list, the probability of change, and how a change could impact the food on your table (via conventional AG systems), is scary enough.  Then think about a combination of changes in multiple areas.  Mind blowing!

For example, suppose someday IF someone proved that autism is caused by Roundup Ready BT corn.  Wow!  That would change the entire conventional farming system from top to bottom!  Or imagine if the Ogallala aquifer became contaminated or experienced decreased production due to extended drought (like in TX or CA).  Wow!  That would change conventional farming greatly as well. 

And yes, these potential changes could also impact organic farming.  But in all likelihood, to a much lesser extent – especially if “organic” is combined with “local”.  That is the way we put food on the table for ten thousand years, up until "conventional" farming methods developed within the last 100 years or so.  And that is my point.

Do you still want to bet on conventional farming as the best way to feed the world’s growing population?


Rick Grosek
Bear Butte Gardens
www.BearButteGardens.com
Rick@BearButteGardens.com

Friday, April 18, 2014

Upcoming Projects – Help Wanted!

Upcoming Projects – Help Wanted!


We have had a very busy winter at Bear Butte Gardens planning new projects for 2014!  I don’t know how we will accomplish every project that we have on the list.  So, I thought I would share the list and ask for a little help!   I’m hoping for a little give-and-take collaboration.

  • What I have to gain:  Getting some projects done.
  • What I have to give:  Experience and education about how to complete specific tasks.
  • What you have to gain:  Experience and education.
  • What you have to give:  Labor.


The project list below includes a brief description of each project and some indication of when I hope to work on the project.  If you see something that interests you, please feel free to contact me.  We can discuss it.  If you are interested in learning how to do the task, maybe we can identify a schedule that works for both of us.  You can help me get the work done while learning something new.  I see this kinda like an internship program, but with fewer strings attached.

Project List:

  1. Build Fence – both barb wire fence and woven wire fence

    We have a variety of fencing projects – from small to large.  Tasks will include building “H” braces, installing “T” posts, installing barb wire, installing woven wire, installing electric wire, and building gates.  I plan to work on these projects whenever I have the time and resources, from now until the ground freezes in the fall.

  2. Build Chicken Tractors

    Last year I built one “Joel Salatin style” chicken tractor.  This year I plan to build two more – one will be for chickens, one for turkeys (12 inches taller than the chicken tractor).  These tractors will house our “meat” birds.  This is an early spring project (April/May).
  3. Add onto our Existing Chicken Coop

    Last year I built a chicken coop.  The primary use of this coop is to house our laying hens during winter months.  Last fall, I didn’t get a chance to add-on the outdoor, fenced-in, chicken “run”.  The October blizzard kinda impacted my schedule a bit.  Last October I setup a dog kennel for the chickens to use as a temporary outdoor run.  This year I plan to complete that project.  This is a late spring project (May).

    Link:  Bear Butte Gardens - Building a Chicken Coop

  4. Build a New Turkey Coop

    We are expanding our organic turkey operation into a year-round endeavor, with hopes of breeding and hatching our own turkey poults.  We plan to house our adult, breeding turkeys in a new coop.  This structure will probably be similar in design to the chicken coop I built last year, but taller.  I plan to build a new turkey coop and outdoor run late spring (May).

  5. Build a Portable Chicken Coop (Eggmobile)
    T
    his year we plan to put our egg laying hens out on pasture for the summer.  In order to protect these hens from predators and weather, I plan to convert an old Dodge ranch truck into a portable “Joel Salatin style” eggmobile.  I plan to replace the truck box with a wooden coop structure.  Our eggmobile won’t be as large as Joel’s, but will server a similar purpose.  I plan to work on this project thru the early summer (May-July) as time and resources allow.

    Link:  Joel Salatin's Eggmobile
  6. Build a Vegetable Cleaning Facility

    In order to improve the efficiency of washing vegetables for our CSA shares, we plan to expand one of our greenhouse to include a new room.  This room will be used to wash and weigh vegetables.  I’m planning this project for early summer (June-July).
  7. Install Electricity to one of our Greenhouses

    Our permanent-structure greenhouse #1 gets too hot!  So, we want to install an under-ground electrical cable to this greenhouse and install a couple ventilation fans.  This will be a late summer project (September-October).

  8. Move a Garden/Tool Shed

    This small project will involve moving a small garden/tool shed from one place to another.  I don’t really have a target time to complete this project.  I just want it done sometime this summer.

  9. Build an Underground Root Cellar

    Michelle is hoping to have a root cellar to store root-crop vegetables this fall.  This will be a late summer project (September).

  10. Build/install a Roadside Sign for “Bear Butte Gardens”

    We have already arranged for two large 8x8 signs to be painted.  This project will involve installing the posts and framing to mount the signs at the end of the driveway.  This will be a late spring project (May).

  11. Build several Permaculture Swales and Ponds

    This is actually a huge project that I plan to work on for the next decade.  I’ve been researching, studying, and learning as much as I can about key-line water management processes for over two years now.  This project will be based on information from Bill Mollison, Geoff Lawton, and Mark Shepard.  I plan to work on this project whenever I get the opportunity.  For more information, Google “permaculture swale”.

  12. Collect Rocks for a New Rock Wall

    A wonderful friend of ours is building a rock wall for us!  The wall is intended to block the wind and help protect our high-tunnel greenhouse.  We have been gathering rocks from a site a few miles away, but we need several more loads.  It is hard work, but it saves in gym membership fees!  We get a load of rocks whenever we have the resources and time.


Note:  Bear Butte Gardens is USDA Organic Certified.  This means that we cannot use any treated wood for any structures which might come into contact with either vegetables or livestock.  This rule requires us to utilize other building materials (e.g. cedar, metal, concrete, rock, etc.) that are approved for organic certified facilities.

So, if you have the time, energy, want to learn about an organic certified gardening/farming operation, and are willing to give us a helping hand, please feel free to contact me!

Thank you!

Rick Grosek
Bear Butte Gardens
Sturgis, South Dakota
www.BearButteGardens.com
Rick@BearButteGardens.com

Thursday, February 20, 2014

My Favorite Things (Seeds!)

I have some of my seeds ordered, but still need to get a couple more orders made.  The first thing I do when preparing to order seeds is inventory what I have left over from last year, make a list, and then determine what I need this year and what I would like this year…..not always the same thing!  :-)

Now that I have been gardening as a business for a few years, I have a few varieties that have become favorites and I would like to share those with you:

Asian Greens

  • Kyona Mizuna
  • Prize Pac Choi
  • Tatsoi

Beans

  • Bush - Royal Burgundy Snap
  • Pole - Red Noodle

Broccoli

  • Umpqua

Cabbage

  • Red Acre

Cauliflower

  • Romanesco Veronica

Cucumber

  • Armenian (technically a melon, but grown and sold as a cucumber)

Eggplant

  • Ping Tung

Endive

  • Treffine Maraichere Frisee

Garlic

  • Chesnok Red
  • Chet's Italian

Herbs

  • Genovese Sweet Basil
Kale
  • Lacinato
  • Red Russian

Onions

  • Dakota Tears
  • Italian Red Torpedo

Peas

  • Oregon Giant Snow

Peppers

  • Wenk's Yellow Hots
  • Purple Beauty (sweet)
  • Anaheim

Potatoes

  • French Fingerlings
  • Yukon Gold

Pumpkins

  • Howden-Dakota

Radishes

  • French Breakfast

Summer Squash

  • Costata Romanesca Zucchini

Swiss Chard

  • Rainbow

Tomatoes

  • Japanese Black Trifele
  • Oxheart
  • Black Cherry

Winter Squash

  • Hidatsa
  • Red Kuri
  • Winter Luxury

You may notice I haven't listed many favorite items:  corn, lettuce, spinach, melons, most herbs.  It's not because I don't like them, I just haven't found a "favorite" yet.  I like pretty much every vegetable and fruit that I grow, but some really jump out at me as must-haves for future seasons.  I reserve the right to update my favorites on a yearly basis!  Happy seed shopping!  And as always, please order your seeds from sustainable sources, seek out the heirlooms (and even better, organic certified!), and try to buy as regionally as you can, even if that means the "northern states" or "midwest".  Your garden plants will thank you for it!

Michelle
www.BearButteGardens.com
Michelle@BearButteGardens.com
Sturgis, SD

Monday, December 30, 2013

How this Farmer Uses Google News

As a small business owner, as a voting citizen, as a husband and father, as a farmer, as a person with a curious mind, and as a contributing member of society (I could go on and on), I feel I have some level of responsibility to attempt to be educated and informed on important issues that impact my everyday life and the people around me.  But how can anyone truly be informed on all important issues?  The Internet can provide an incredible volume of information.  But what information is important?  What sources of information are accurate and reliable?  How can someone possibly manage all that information without going absolutely crazy?  Well, I don't know that it really is possible, but I do know of a couple tools that might help a little!  In this BLOG post, I want to share just one Internet based tool that I use to help me keep my sanity.  I'm not necessarily a Google fanboi, but I do like some of their products.  I like Gmail.  I like YouTube.  I like Blogger.  And, I like Google News.  Today's post is about Google News -- what it can do and some tips in how to use it.

When Michelle and I decided to start a gardening & greenhouse business, I felt completely overwhelmed by my lack of knowledge.  Some of the topics I knew I needed to study-up on included: USDA Organic Certification, current events involving the EPA, anything to do with Monsanto, news about the South Dakota Legislature, Permaculture Design Courses, anything about Honey Bees, and any news about Joel Salatin.  Regardless of starting a business, there are some topics that I like to keep up with, such as: local news about Sturgis, any news about specific politicians, and anything that pops-up on the internet with my last name "Grosek" or our business name of "Bear Butte Gardens".  I could sit at the computer every day and execute a series of Google searches... and try to sort out what is new and what is old, and try to sort out where the information came from... Or, I could let Google news do it for me.   :o)

What is Google News?

This description is from the "About Google News" page:
Google News is a computer-generated news site that aggregates headlines from news sources worldwide, groups similar stories together and displays them according to each reader's personalized interests. 
Traditionally, news readers first pick a publication and then look for headlines that interest them. We do things a little differently, with the goal of offering our readers more personalized options and a wider variety of perspectives from which to choose. On Google News we offer links to several articles on every story, so you can first decide what subject interests you and then select which publishers’ accounts of each story you’d like to read. Click on the headline that interests you and you'll go directly to the site which published that story. 
Our articles are selected and ranked by computers that evaluate, among other things, how often and on what sites a story appears online. We also rank based on certain characteristics of news content such as freshness, location, relevance and diversity. As a result, stories are sorted without regard to political viewpoint or ideology and you can choose from a wide variety of perspectives on any given story.

How to get started using Google News:

Step 1
First of all, you will need a Google account.  Creating a Google account is easy and free.  If you don't already have a Google account, click here to create one.

Step 2
Sign in to Google with your Google account by going to www.Google.com, and clicking on the "Sign in" button in the upper right.

Google Website

Google Sign-in Screen

Step 3
Now that you are signed-in, you can click on the Google "Apps" icon in the upper right.  This will pop-up the Google Apps menu.  From this menu, you can navigate to a variety of Google applications.  The application we want is "News".





Step 4
The first time you go to Google News, you will see current news stories based on the default categories that Google recommends.  This is kinda interesting already, but the real power of Google News is in personalizing the news stories to include topics that you are interested in.  To personalize YOUR news topics, click on the icon of a gear in the upper right.



Step 5
This opens the "Personalize Google News" panel.  From this panel, you can enter news topics that you are interested in, and remove any topics you are not interested in.  This is what my "Personalize Google News" panel looks like:


To add topics, find the text input box labeled "Add any news topic" near the bottom, and then click on the "+" button to the right.  What you enter here functions very similar to what you might enter when executing a Google Internet Search -- except that the Google News application will remember your entries.  From my example above, you can see what search terms I used.  The search convention is similar to a regular Google Internet search in that you can use quotes to search on multiple-word phrases, etc.

To remove topics, hover over the term until the trash can icon appears, and then trash it!

You can also customize the "frequency" of how news topics appear by using the slider control.  This can help cut down on some of the static.  Cool huh?

If you need to create a very customized topic, then click on the "Advanced" link.

In addition to all that, you can "Adjust Sources" of your personalized news topics.  From here, you can increase or decrease the importance of specific news "sources".  For example, I don't like Fox News, so I decreased that one.  I also entered some news sources (e.g. Mead County Times Tribune) that Google didn't have by default.


When you are done with your personalizations, be sure to save your preferences by clicking on the "Save" button.

Also, remember that you can continue to "tweak" your personalizations until you get them just right!

Step 6
Enjoy reading the news!  Now, when you log-in to Google and go to the News app, you will see recent news stories that are important to you, and from sources that you like.  The appearance of your screen can be customized even further, but this is what my News looks like today:


On the left is a list of topics.  I can click on any of these to jump down to that topic.  I like the default topic of "Top Stories" to be at the top of the list.  After that you can see my custom topics listed below.

In the center is the main list of news stories, grouped and sorted by my personalized topics.  There are lots of links to click on to get more details from the original web source.
Please note: Google News lists "recent" content found on various web sites.  When you execute a Google Internet search, you will get "all" content, ranked and prioritized, regardless of the content's age.
On the right is a list of recent topics, and other tools.


Every day I try to go into Google News and at least scan through the news stories.  If something catches my eye, I can easily get more details.  It works for me, and I hope it might save you a little time and help you be more productive!

Cheers!

Rick Grosek
Bear Butte Gardens
Sturgis, South Dakota
www.BearButteGardens.com
Rick@BearButteGardens.com

Saturday, December 28, 2013

I Love Podcasts! And this is why!

Do you listen to Podcasts?  I do, and I think it is a great way to get a wealth of educational information!  If you want to learn about something, and I mean almost any topic, you may want to consider listening to podcasts too.

What exactly is a podcast?  According to About.com:
A podcast is an audio or video program formatted to be played on the iPod and made available for free or for purchase over the Internet.
Podcasts are shows, similar to radio or TV shows, that are produced by professionals or amateurs and posted to the Internet for download and listening or viewing. Many podcasts are made available for free, though some must be purchased.
I think of a podcast as a special radio talk show about a specific topic, that I can listen to whenever I choose.  Whenever I am ready to listen, there is an episode to listen to, of a topic that I choose!  Now that's convenient!  Most podcasts that I listen to are less than 60 minutes per episode, some as short as ten minutes per episode.  It works great for me - with my 50 minute commute to work.  All the podcasts I've listened to have been free.  Podcasts can be audio or video.  I generally only listen to audio podcasts.

What topics are available?  You name it!  Almost every topic you can think of!  Over several years, I've listened to podcasts about gardening, permaculture, agriculture, food freedom, healthy living, sustainability, homesteading, bee keeping, music, music/audio recording, mixing live music, music instruments, bluegrass bands, computers, databases, backpacking, canoeing, dog training, product reviews (e.g. cars, phones, computers, guitars, etc.), American history, world news, and politics, just to list a few.

Where are the podcasts?  In general terms, a podcast is a collection of episodes.  It is common for a podcast to have a new episode on some kind of schedule (e.g. weekly, monthly, quarterly, etc.).  When someone creates a new podcast episode, it can be "published" in a couple different ways.  The most popular place to publish a podcast is to the Apple iTunes Store.  The iTunes Store contains an staggering quantity of podcasts.  These podcasts can then be subscribed to and down-loaded from the iTunes Store.

Here is a link to preview the Apple iTunes Store Podcast Directory.
A note about the Apple iTunes Store: In order to access the iTunes Store, you will need an Apple ID account.  You can create this account for free.  You do not need to use an Apple iPhone or iMac computer to use the iTunes Store.  You can access the iTunes Store from a variety of devices (e.g. iPhones, other smart phones, Apple iMac computers, Windows computers, etc.).  The process of creating an account leads you to believe you must provide a credit card to complete the process.  If you do so, the credit card will not be charged unless you purchase something from the iTunes Store.  And, they do make it pretty clear when you are about to purchase something (as opposed to downloading something that is free).  However, there is a way to create an Apple ID account without providing a credit card.  Follow this link to learn how.
Another way to publish a podcast episode is to put it on a specific web site that you author and control.  Other people can then go to your website and play or download the podcast.  An example of this can be found at the Farm-To-Consumer Legal Defense Fund website.  On the main page of this website, they maintain a list of news topics.  Some of the news topics are actually links to specific podcast episodes.  From there you can listen to the podcast (streaming over the internet to your computer), subscribe to the podcast, or link to the iTunes Store.  Another example of this publishing method is the NPR (National Public Radio) Podcast Directory.


How to get podcasts?  I mainly get and listen to podcasts on my Apple iPhone, but you can get podcasts on most other smart phones and computers also.  First you need to find the podcast, then you can either "subscribe" to the podcast, or simply pick an episode and listen to it.

This is how I do it with my Apple iPhone:
  1. I went to the Apple website and created an Apple ID Account.  Here is a link.
  2. On my iPhone, I went to the Apple App Store and downloaded the free application "Podcasts" made by Apple.  This application will allow you to connect to the Apple iTunes store, find podcasts, subscribe to podcasts, manage your podcast subscriptions, and actually listen to podcast episodes.
  3. From the "Podcasts" application, I can search for podcasts by entering key words/phrases (i.e. "organic gardening", etc.), or browse thru categories of podcasts (i.e. Arts, Business, Health, Music, Technology, etc.), or browse thru featured podcasts.
  4. Once I find a podcast that looks interesting, I can either subscribe to it, or select an episode and listen to it.  Generally, I listen to at least one episode to decide if I'm interested.  If I like it, then I subscribe to the podcast.
  5. After I subscribe to a podcast, I can configure the settings of that specific podcast to download episodes as I specify - or I can simply use the defaults.  Since I have an unlimited cell phone data plan, I'm generally fairly liberal with my download configuration.  I usually set it to download new episodes automatically, and keep all un-listened-to episodes on my iPhone.  After I listen to an episode it is automatically deleted from my iPhone.  If I didn't have the unlimited data plan and needed to be more frugal with data downloads, I would set the podcasts to download manually, and I would only download episodes when I have access to free wi-fi (e.g. at a coffee shop, library, etc.).  I could even only download specific episodes based on episode title and description.  However you get the podcast episodes to download, you can then listen to them any time you want to.  
  6. I can connect my iPhone to the USB port in my car and listen to the podcast episodes with my car stereo.  This works great for my commute to work.  This also works great when we go on road trips across South Dakota, Wyoming, or Montana where Internet access is not available and radio stations are not cutting it.
This method of getting podcasts (e.g. using the Podcasts app to subscribe to podcasts in the iTunes Store) takes all the work out of it!  It becomes an automated process.  All I need to do is listen.  Nice!


Here is a list of my favorite podcasts right now.  These are all available on the iTunes Store by searching for the podcast name.  Or you can go to their associated websites by clicking on the links below.
  • An Organic Conversation - An actual radio talk show based in San Francisco, that  also gets published to a podcast.  They cover health, food, environmental, and gardening topics.  Great show!  This is Michelle's favorite!
  • Terra Informa - Each week Terra Informa delivers coverage of breaking environmental news from across Canada and around the world. From corporate wrongdoings to tips on living a little greener, they are your source for the news that the mainstream media missed.
  • The Organic View - The Organic View Radio Show, part of The Organic View Radio Network, is a unique, live, interactive, Internet talk-radio show that features key leaders, scientists and educators who work within industries that involve organics, environment, technology, pollinator health, wildlife, and clean energy.
  • Food Rights Hour Podcast - The podcast about: small-scale farmer, consumer, and producer rights; effects of genetically engineered crops and foods; farm raids; nutrient-dense traditional foods; homeopathy; raw milk laws; sustainable agriculture and more!
  • The Agroinnovations Podcast - Provides people with information about permaculture, organic agriculture, appropriate technology and other strategies to further relocalization and regenerative ecosystem management.

I hope this information helps you get started with the wonderful world of podcasts!  Please feel free to contact me with any questions, comments, or suggestions you may have.

Rick Grosek
Bear Butte Gardens
Sturgis, South Dakota

Tuesday, May 28, 2013

Self-Created Problems – Part 1 - Lawn Care Herbicides

Michelle and I have noticed a great number of birds hanging out at Bear Butte Gardens this year – way more than in past years.  We've had flocks of Robins, Meadowlarks, Sparrows, Black Birds, Prairie Chickens, and Finches.  I've never seen a flock of Robins before this year.  It was cool!  We've had Blue Birds, Mourning Doves, and many more varieties.  I've been asking around if other people are noticing a lot of birds this year.  “No” they say.  “Not any more than any other year.”

So I’m wondering… the birds must be attracted to our property for a reason.  Then, the other day we noticed something.  We saw a flock of birds land on our front lawn and start feeding on… Dandelion seeds!  The aggressiveness and thoroughness of the birds eating those seeds let me to wonder if any seeds would survive the feeding frenzy!  Hmm… maybe this is the balance Mother Nature intended?  Those bright yellow flowers certainly seemed to attract birds.  If we would spray chemicals on our lawn to kill the Dandelions (like many people do), then we probably would not attract so many birds – and the birds would not keep our Dandelion seeds in check.

Dandelions are actually very beneficial in many ways.  They have deep tap roots that break-up hard soil and bring nutrients to the surface.  In a way, they actually fertilize and aerate the soil to the benefit of other plants, like grass.  Dandelions provide nectar to bees – and at a very important time of year when bees don’t have many other options for nectar.  Dandelions have many nutritional, health, and medicinal benefits as well.  Visit www.mofga.org/Default.aspx?tabid=756 for more information about the benefits of Dandelions.

With all the benefits of Dandelions, I just don’t understand why so many people spray chemical herbicides on their lawns to kill the Dandelions.  Chemical herbicides have so many negative side effects also.  Even though the lawn chemical companies say their products are safe, I have serious doubts.  You might think that some government agency, like the EPA, requires complete testing of these products for the safety of kids and pets.  Well, you would be wrong.  And, besides the kid and pet safety concern, there are many, many more risks.  Visit www.organiclawncare101.com/dark-lawns.html for more information about the risks of lawn care products.

If you don’t spray chemicals on your lawn to kill the Dandelions, then you get some benefits (like birds & bees), and you avoid creating all of these other problems.  Win/win? Of course, your lawn might not be a “pretty” as you might want, but where exactly did you get your idea of a pretty lawn anyhow?  From some commercial on TV?  From someone trying to sell you something?  Just sayin’.

Rick Grosek
Bear Butte Gardens
Sturgis, South Dakota
www.BearButteGardens.com
Rick@BearButteGardens.com

Friday, March 1, 2013

MOSES Organic Farming Conference - part 3

This is my third BLOG posting about the MOSES Organic Farming Conference that Michelle and I attended last week in La Crosse, Wisconsin.  MOSES stands for Midwest Organic & Sustainable Education Service.  Here is the URL to their main website: www.mosesorganic.org.

In this post, I would like to talk about my favorite session "Restoration Agriculture - An Introduction to Farm-Scale Permaculture".  But first, allow me to build up to it...

As with any business, one of the goals is to make money.  I hope to someday be able to leave my current day job and be able to make a living off the land as an entrepreneur farmer.  Bear Butte Gardens is just two years old.  We are not there yet.  But, I think we are on the path to get there someday reasonably soon.  Another even more important goal for me, is to be a good steward of the earth.  This is a classic example of Wendell Berry's concept of exploiter -vs- nurturer that I explored in an earlier post.  This is a balancing act that is often times much more difficult than one might think.  In my opinion, many (most) people in this world do not find this balance -- and the world is not a better place because of it.

This, I propose, is a three-step process to find your balance:
  • Step one is to understand the concept of exploiter -vs- nurturer. 
  • Step two is to understand who you are and how you want to live your life
    (in regards to the exploiter -vs- nurturer concept). 
  • Step three is to make decisions that will get you where you want to be
    (in regards to the exploiter -vs- nurturer concept). 
For me, much of my upbringing, education, business experience, and exposure to modern society has pushed me toward the exploiter mindset.  However, I want to be more of a nurturer.  I want to be a good steward of the earth.  I want to leave my little corner of the world a better place than I found it.  I want to contribute to society in a positive manner.  I want to give these gifts to future generations.  I need to make a living and provide for my family.  So, how do I do make a living off the land, without degrading it?  Then in comes the term "Restoration Agriculture"!

Mark Shepard presented the session "Restoration Agriculture - An Introduction to Farm-Scale Permaculture" at the MOSES conference.  He is also the author of a book titled "Restoration Agriculture".  I was fortunate enough to attend the session, buy his book, and have him sign the book.  Michelle and I also got an opportunity to visit with Mark.  He teaches a Permaculture Design Course (PDC) at his farm in Wisconsin.  Mark explained to us that his PDC has a unique perspective that includes his concept of Restoration Agriculture, differentiating it from other PDCs.  His PDC is focused more on larger scale applications, rather than backyard gardens and small acreage homesteading.

So what is "Restoration Agriculture"?  In an attempt to relay the definition, I'll quote some phrases from the Restoration Agriculture Institute website:

Agriculture and nature are generally seen in opposition to one another. Agriculture converts natural ecosystems to fields dedicated solely for the efficient production of crops or livestock for human consumption. Conservation seeks to preserve natural ecosystems from agricultural or urban development.  Restoration rebuilds ecosystems broken by agriculture, mining, or other human development activities.
Restoration Agriculture is the intentional restoration of healthy, functional ecosystems as the context for economically-viable farm operations. Perennial crops, livestock, fungus, and pollinators are integrated to produce abundant food, fiber, and fuel and simultaneously restore critical ecosystem services such as carbon sequestration, water purification and infiltration, nutrient cycling, and biodiversity. 
Restoration Agriculture combines agricultural production and ecological restoration with the purpose of growing abundant and nutritious food while simultaneously restoring healthy ecosystems. Restoration Agriculture seeks to mimic the structure and function of natural ecosystems. Instead of monocultures of annual crops requiring annual tilling and planting, Restoration Agriculture utilizes polycultures of perennial plants resembling native ecosystems. They are therefore self-reliant in terms of water, fertility, and fuel. As opposed to conventional agriculture, Restoration Agriculture actually builds soils, sequesters atmospheric carbon, recharges groundwater reserves, and fosters biodiversity. These ecological benefits are a direct result of management for the production of abundant, nutritious, and valuable crops.
Here are some URLs to websites with more information about Mark, Restoration Agriculture, and his book:
So far, my knowledge on this topic is limited to the session I attended, a podcast I listened to, our discussion with Mark, and some Internet research -- I have not yet read his book.  So why am I so exited about Restoration Agriculture?  Let me try to explain with a comparison between the process of agriculture to the process of carpentry.  Imagine a situation where three people are given a toolbox full of tools, and some basic instruction about how to use each tool.  Now they are expected to be carpenters.  They each have two goals: 1) to build a home, and 2) do not deplete the world around you.  What do they do?  The 1st carpenter cuts down most of the trees in the forest and builds a huge mansion.  He only achieves one goal (he must be from Monsanto).  The 2nd carpenter cuts down a few trees, builds a modest cabin, and then replants more trees.  This guy is a natural carpenter.  He achieves both goals.  The 3rd carpenter, even though he knows how to use the tools, he doesn't know how to actually design and build anything.  So he does nothing, or worse yet, he cuts down the entire forest and builds nothing.  This carpenter failed at both goals.  If that 3rd carpenter had a plan or blueprint showing how to build a house, he might do better.  Now imagine a farmer who has access to land, water, sunlight, seeds, and tools.  Restoration Agriculture is the blueprint.  Mark (and others) is the natural farmer who developed it.  It can help other farmers achieve both goals -- without starving, and without destroying the earth.  Balance.
Rick Grosek
Bear Butte Gardens
Sturgis, SD

Thursday, February 28, 2013

MOSES Organic Farming Conference - part 2

This is my second BLOG posting about the MOSES Organic Farming Conference that Michelle and I attended last week in La Crosse, Wisconsin.  MOSES stands for Midwest Organic & Sustainable Education Service.  Here is the URL to their main website: www.mosesorganic.org.  In this posting I would like to share my schedule of events and sessions that I attended.  I do this with the perspective that some followers of this BLOG may be curious about what this conference is all about, and may be interested in attending in the future -- which I would highly recommend!

Day 1 - The Drive
La Cross, Wisconsin in a 663 mile drive from Strugis.  Michelle and I drove my Honda Civic for about eleven hours along I-90 to arrive in La Crosse just after dark.  After checking-in at the hotel, we headed downtown.  We discovered a nice sushi restaurant named Sushi Pirate.  The service and the food was great, but the really interesting part was our conversation with the waiter.  He was a friendly Chinese immigrant, probably in his late twenties.  In being polite, he asked us why we were in town.  We mentioned the MOSES Organic Farming Conference and he lit up!  He said that it is his dream to be a Farmer!  He wants to someday own his own small farm and grow Dragon Fruit.  He came back to our table several times and each time had a few more questions about being a farmer.  What a nice guy.

Day 2 - Registration and Conference Opening
During the AM, we took a drive about town.  We had breakfast at a small local restaurant named "Rosie's", stopped in at a couple of music stores, an outdoors outfitter type store, and had lunch at "Cony Dog Island".  For you music enthusiasts, "Dave's Guitar Shop" is INCREDIBLE! Here is the URL: davesguitar.com.

After lunch we went to the convention center and checked-in at the conference (which took about two minutes).  We then watched a film titled Queen of the Sun about bees.  It was good.  Here is the URL: www.queenofthesun.com.  After that we briefly checked-out the Exhibit Hall, which was packed with vendors in a room similar in size to the main concert arena at the Rapid City Civic Center.  The main event of the day was the conference opening keynote and "Farmer of the Year" presentation.  This year's recipient is Charlie Johnson of Madison, SD. Who knew it would be a guy from SD?  We ended the evening by attending a Poetry Slam -- with farmer poets!  Nice!

Day 3 - Sessions
This day started with continental breakfast at the conference.  At breakfast, we met Atina Diffley.  During conversation, we discovered that Atina is the author of the book "Turn Here Sweet Corn" (which we purchased and she signed), a session presenter, and a keynote speaker.  Here is a URL with more info about Atina: atinadiffley.com.

The educational sessions were the main events for this day, and the next.  My 1st session was "Weed Control Equipment for the Vegetable Farmer".  This session mainly covered physical/mechanical cultivation tools -- everything from hand hoes to recommendations on good deals for old tractors and cultivation equipment.  Now I want to go buy an old Allis Chalmers G and convert it into a solar powered, electric drive tractor!  :o)

The keynote speech this day was titled "What We Learned Making GMO OMG".  I spoke of this keynote in my previous BLOG post.  This looks like a great film!  The URL is: www.gmofilm.com.

This day offered an organic lunch at the conference.  Yum, yum.  At lunch we met Frank James and his wife.  Frank is the Staff Director at Dakota Rural Action.  Great conversation!  Here is the URL for DRA: dakotarural.org. After lunch we hit the conference book store, which had hundreds of titles covering all aspects of organic vegetables, livestock, poultry, water/land management, recipes, AG politics, AG philosophy, health, and more.

My 2nd session was "Restoration Agriculture - An Introduction to Farm-Scale Permaculture", presented by Mark Sheppard.  This was my favorite session of all!  I came out of this session with all kinds of new ideas that I want to try at Bear Butte Gardens!  Mark got a roar of applause from the audience several times during the session, and a standing ovation at the end of the session.  Wow.  Just, wow.

My 3rd session was "Composting Organically for Small to Mid-sized Farms".  This again was a very good session.  I took pages and pages of notes.  After that, we hit the exhibit hall again.

For our evening meal, Michelle and I left the convention center and found a very nice restaurant named "Piggies".  The food was fabulous!  And, they had a great four-piece blues band.  Later in the evening, we went to the "New Young Farmers' Shindig" social event in downtown La Crosse.  Here we got another opportunity to chat with Frank James, his wife, and some of his staff from Dakota Rural Action.  Fun! Fun! Fun!

Day 4 - More Sessions
Again we had an organic breakfast and lunch at the conference.  My 1st session on this day was "Time and Labor Saving Equipment for the Vegetable Farmer".  This session was full of ideas for building and using small devices, carts, tools, tractor implements, and many ideas about working safely and efficiently.  At the conclusion of this session, I decided I need to get a welder and learn how to weld.  Anyone know of any good deals on a used welder?

At lunch, Michelle and I had so much to talk to each other about, we could hardly contain ourselves!  After lunch, we attended a short panel discussion about Farm-to-School food programs, policies, news, methods, and success stories.  We also hit the exhibit hall again.

My 2nd session this day was "Farming's New Future: Thriving in the Face of climate Change".  This session was hosted by a panel of national experts in the field of weather and climate change.  Very, very interesting... and enlightening... and a bit scary!

My 3rd session of the day was "Living with Parasites: Building Healthy Ruminant Livestock".  We don't have our own cattle at Bear Butte Gardens yet, but I learned a lot about how to build an entire livestock system that is organic.  In Sturgis, a fella can get a lot of advise about livestock -- but little of it pertains to organic livestock.  This session covered everything from grazing, feeding, watering, fencing, breeding, weening, common ailments, and how to doctor a sick organic cow.  Very good info for someday soon.

After that session, we had our evening meal at the Health Food Coop Store in La Crosse.  Good stuff!

Then we headed back home to Sturgis.

Conclusion
The conference was very well organized.  It was easy to find your way around -- lots of signs and maps.  Parking was easy enough - and we never had to pay for parking.  The overall mood was light, cheerful, and friendly.  All of the session presenters were very good.  There were many sessions to choose from.  The schedule flowed nicely.  And, the conference food was great!

One more thing that impressed me about this conference was the number of "young" people in attendance.  I recently heard that the average age of the the American farmer is 55.  There are many challenges in the AG industry to get new, younger people interested in farming.  It is very difficult to "break-into" this business -- high cost of purchasing land, high cost of equipment, high inheritance tax, lack of a "sexy" image, and all the hard work, just to mention a few.  This conference showed me another side of the issue -- a lot of young people (twenty-somethings) who are interested!  Many of these challenges are being addressed and are changing for the better.  This is GREAT!

All in all, I thoroughly enjoyed this entire conference!  I highly recommend it!

Rick Grosek
Bear Butte Gardens
Sturgis, SD
www.bearbuttegardens.com
Rick@BearButteGardens.com

Wednesday, February 27, 2013

MOSES Organic Farming Conference - part 1

Michelle and I attended the MOSES Organic Farming Conference last week in La Crosse, Wisconsin.  In general, I'm usually not all that enthusiastic about attending conferences.  But this one was really good.  MOSES stands for Midwest Organic & Sustainable Education Service.  Here is the URL to their main website: www.mosesorganic.org.  I could go on and on about all the great information I learned at the conference, or about all the wonderful people that I met, or about the many new concepts that I was exposed to, but in this BLOG post I want to expand upon only one concept.  Maybe in future postings I will share more.

The one thing I want to share at this time is actually a quote that was referenced by one of the keynote speakers at the conference.  One of the keynote presentations was titled What We Learned Making GMO OMG by Jeremy Seifert and Joshua Kunau.  The duo recently made a documentary movie titled GMO OMG that will be released later this year.  During the presentation, the audience got to see a sneak peak at some scenes from the new movie.  I'm really excited to see the entire movie when it does get released!  The URL for this film is: www.gmofilm.com.  Anyhow, at one point during the keynote presentation, Jeremy explained one of his personal motivations for making the movie -- a quote from Wendell Berry's book The Unsettling of America.  The quote is sometimes referred to as The Exploiter -vs- Nurturer.  Here is a URL with more information about Wendell Berry: www.wendellberrybooks.com.

These words from Wendell Berry hit me hard.  I find the Exploiter -vs- Nurturer concept he describes to be deeply profound.  This concept describes many, many internal (and external) conflicts that I've been dealing with when I try to understand who I am, what I stand for, why I do what I do, and what I want to do with the rest of my lifetime.  It's like a light bulb was just turned on for me!

Here is the passage from the beginning of The Unsettling of America (HD1761 .B47):
We can understand a great deal of our history... by thinking of ourselves as divided into conquerors and victims. in order to understand our own time and predicament and the work that is to be done, we would do well to shift the terms and say that we are divided between exploitation and nurture...
Let me outline as briefly as I can what seem to me the characteristics of these opposite kinds of mind. I conceive the strip-miner to be a model exploiter, and as a model nurturer I take the old-fashioned idea or ideal of a farmer. The exploiter is a specialist, an expert; the nurturer is not. The standard of the exploiter is efficiency; the standard of the nurturer is care. The exploiter's goal is money, profit; the nurturer's goal is health --his land's health, his own, his family's, his community's. Whereas the exploiter asks of a piece of land only how much and how quickly it can be made to produce, the nurturer asks a question that is much more complex and difficult: What is its carrying capacity? (That is: How much can be taken from it without diminishing it? What can it produce dependably for an indefinite time?) The exploiter wishes to earn as much as possible by as little work as possible; the nurturer expects, certainly, to have a decent living from his work, but his characteristic wish is to work as well as possible. The competence of the exploiter is in organization; that of the nurturer is in order --a human order, that is, that accommodates itself both to other order and to mystery. The exploiter typically serves an institution or organization; the nurturer serves land, household, community, place. The exploiter thinks in terms of numbers, quantities, "hard facts; the nurturer in terms of character, condition, quality, kind. (pp 7-8)
I think each and every one of us has both the exploiter and nurturer within us.  I ask, which is dominant?  When?  Why? 

I think that much of our society can be boiled down to the blend of exploitation and nurture as well.  Is it in balance?  Think about Republicans, Democrats, Monsanto, McDonald's, the Sturgis Motorcycle Rally, artists, vendors, musicians, Uranium mining, XL Pipeline, TV programming, commercials, advertising, school systems, scientists, men, women, children, and on and on.  It seems that much of our society encourages exploitation more than nurture.  Could this be true?  Should this be true?

I generally don't make New Years' resolutions, because in part, I find it difficult to identify a worthy goal that is truly meaningful.  But now I have one.  My resolution is to strive toward a mindset of a Nurturer.  Not only for this year, but more.

Rick Grosek
Bear Butte Gardens
Sturgis, SD
www.bearbuttegardens.com
Rick@BearButteGardens.com

Saturday, October 13, 2012

How We Built Our High Tunnel Greenhouse



My wife and I (with help from a lot of friends) just built a high tunnel greenhouse at Bear Butte Gardens.  And, I’ve got to say, it’s a lot bigger job than I expected.  But we learned a lot, and it should be pretty amazing once it goes into production!  In this article, I thought I would share some of what we learned about this project.

So, what is a “high tunnel”?  According to the internet:







A high tunnel is a tall commercial or industrial-sized greenhouse. These are used in commercial agriculture applications to maintain a more reliable and uniform temperature and humidity and to protect plants from variables such as wind.

Depending upon who you ask, the definition of a high tunnel usually includes the characteristics of a hoop-style structure, covered with clear plastic, in which the long sides can be opened (rolled-up) to allow additional air ventilation.

Our High Tunnel Greenhouse, nearly finished

We purchased our high-tunnel as a kit from a company called FarmTek (www.FarmTek.com).  The model we have is the “Premium Round Style High Tunnel”.  Ours is 30 feet wide, 72 feet long, and 12 feet tall.  The price listed on their website for this kit is about $6,000.  The good folks at our local Natural Resources Conservation Service (NRCS) office in Sturgis helped us with partial funding for the kit via the Environmental Quality Incentives Program (EQIP) grant.  If you are interested in this program, then you should visit the NRCS office and/or visit the NRCS website (www.nrcs.usda.gov).

In addition to the basic kit, we purchased optional rafter support kits and a shade cover from FarmTek.

If you are familiar with where Bear Butte Gardens is located, then you know that we get harsh weather -- mainly the wind.  We are located on the top of a rolling hill on the prairie near Bear Butte.  In the past, we’ve had wind micro-bursts that have blown our garage door in (collapsed it), blown the front door off our house, blown siding off our house, broken window frames, blown shingles off our roof, as well as several other mishaps.  So, when I say windy, I mean it.  Due to these extreme conditions, we have chosen to enhance (strengthen) our kit even a bit more.  I’ll try to identify these enhancements as we go along.

The basic kit consists of galvanized steel hoops (rafters) that make the frame of the structure.  The rafters are located four feet apart.  Our kit has 18 rafters (4 x 18 = 72 feet).  Each rafter is composed of five sections of curved conduit pipe, secured with “Tek” screws.  The rafters are mounted to ground posts.  The ground posts are straight pieces of galvanized steel conduit pipe that are three feet long.  The ground posts are driven vertically into the ground or secured in concrete.  The rafters are connected together by straight pieces of galvanized steel conduit pipe (purlins).  The straight conduit pipe comes in lengths of about six feet, with one swagged (male) end and one non-swagged (female) end.  Twelve sections of straight conduit pipe are connected together (with Tek screws) to form one entire purlin that is 72 feet long.  The purlins are connected to the underside of rafters on the top of the structure.  Our kit has five purlins that run the entire length of the structure.  The intersections of rafters and purlins are secured with special clamps, bolts, and screws.  One large piece of clear plastic is stretched over the structure and secured with a series of “u” channels and “wiggle wires”.  The two end walls each get their own piece of plastic covering.  The plastic on the long sides of the structure can roll up to a height of about four feet to allow additional ventilation.

The kit, unpacked

This was the first high tunnel kit that we have ever constructed, so the learning curve was interesting to say the least.  The instructions that come with the kit (or maybe my ability to comprehend the instructions) leave a lot of room for improvement.  Anyhow, I’ll try to give you an idea of how we did it, and also share some of our discoveries, tips, and tricks -- just in case you want to build one of your own!

Step 1 - Planning
What are your objectives?  Do you want to extend the growing season?  Are you growing for family & friends or for commercial purposes?  Do your homework.  Search the internet.  Watch YouTube videos about high tunnels.  Visit someone who has a high tunnel.  Ask questions.  Contact the NRCS.  If you are seeking financial assistance from the NRCS, then get familiar with their requirements.  Select a building site.  Think through how you will actually grow and harvest the plants -- things like sunlight exposure, pollination, watering and drainage, temperature control, soil nutrition, planting schedule, harvesting schedule, pest control, disease control, etc.  What size/shape structure is right for you?  How about access to/from the structure?  Compare various manufacturers’ products.  Plan for transportation (our 2,000 pound kit was shipped by truck to Box Elder and we hauled it from there to Sturgis).  Know the warranty info.  Plan for additional/optional building materials.  Plan for the actual labor and time of constructing the kit.


Cedar posts and composite lumber

Step 2 - Prepare The Building Site
We have a friend with a skid-steer loader who leveled our building site.  Before he did his work, I removed the topsoil with my tractor.  We used a transit to get the site flat and level.  I think we did a fairly good job with this step, but next time, I will work at getting the site even more precisely flat and level.  We then placed the stakes, put up string lines, did our measuring, ensured the squareness, etc.  It is very important to get things straight, level, and square.  We marked where each and every ground post would be installed.  Our kit has 18 ground posts on each side for a total of 36.  The tasks of pacing the stakes and string lines took several hours.  Someone with more experience would probably be able to do it faster.




Dirt work

Michelle, using the transit to help get the ground flat and level


Step 3 - Install the Ground Posts
I happen to have a tractor with a post-hole digger, so we used that to drill holes in the ground, one for each ground post.  We mixed one bag of redi-mix concrete per hole and then placed the ground posts vertically in the concrete.  In the previous step we installed string lines so that we could get the ground posts set in a straight line, and all to the same exact height.  If you have access to a transit, then use it for even more exact height measurement.  This was two summer evenings (after my day job) till dark plus drying time for the concrete.

The tractor and post-hole digger made the job easier


A corner ground post, with string line

Step 4 - Install Rafters and At Least One Purlin
This is a job that requires several people.  First assemble the rafters on the ground.  Then raise the first rafter and attach it to the first pair of ground posts with bolts.  Use ropes to pull the rafter into vertical position, and then temporarily stake down the ropes to hold the rafter in place.  Then raise the second rafter and attach a purlin between the two rafters.  Simply repeat this process for all remaining rafters, working your way from one end to the other end of the structure.  We are lucky enough to have another friend who let us use his scaffolding, which made the job much easier, safer, and quicker.  I also made a jig to measure the distance between the rafters (exactly four feet).  This jig was made from a scrap piece of 2x4 with two notches cut in, four feet apart.  This was one fairly long day with several people helping.

Assembling the rafters on the ground

Putting up the 1st three rafters and one purlin


Using the 2x4 Jig to consistantly measure distance between rafters

Step 5 - Install Additional Purlins
After we had all 18 of the rafters in place, we installed the additional four purlins.  This takes a considerable amount of time because each intersection of a rafter and purlin has a clamp with two bolts.  After the clamp is installed then a couple of Tek screws need to be installed into the conduit piping.  This is a considerable job when working on a ladder or scaffolding.  18 rafters x five purlins = 90 intersections.  This consumed several summer evenings.


Installing additional purlins

Step 6 - Install Footer Boards
We chose to install the optional footer boards.  We used composite (plastic) boards (we are USDA organic certified so we can not use treated wood) about 1¼” thick, about 5” wide, and 12’ long.  The footer boards are bolted to the ground posts along each of the long sides of the structure.  This was done to add strength and also to get a better seal along the bottom edge of the roll-open sides when rolled down.  This took a few hours.



Step 7 - Install Ribbon Boards
We chose to install the optional ribbon boards.  Since these boards will not be in the dirt, we used rough-cut, non-treated 1”x4”s 12’ long.  The ribbon boards are bolted to the rafters about four feet above the footer boards on each of the long sides of the structure.  This was done to add strength to the top edge of the roll-open sides when rolled up.  This took about three summer evenings.

Step 8 - Install Rafter Supports
We purchased and installed optional rafter supports.  A “rafter support” is basically a rafter “truss”.  Our high tunnel has 18 rafters, but we only purchased 8 rafter supports and installed them on every-other rafter.  At some point in the future we may choose to purchase and install additional rafter supports on all of the rafters.  The rafter supports get attached to the rafters with clamps, bolts, and Tek screws.  This took about two or three evenings.

Installing rafter supports


Step 9 - Install “U-Channels”
The kit includes aluminum “u-channels” that are 8’ long.  The u-channels are used in conjunction with “wiggle wires” to attach the large clear plastic covering to the framing.  U-channels get installed to the ribbon boards and along the two end rafters.  The u-channels form a continuous perimeter for attaching the clear plastic covering.  This took a couple summer evenings.

Step 10 - Make End Walls Vertically Plumb
Attach a string line between the two ground posts that support the very first rafter.  Then hang another string line down (with a weight) from the tip-top of that same rafter.  What we want is for the two string lines to intersect and touch.  If they do, then that rafter is vertically plumb.  If not, then the top of the entire structure will need to be pulled into the correct position.  Remember the ropes that we used to temporarily stake down the first rafter?  These ropes can be used to pull on the top of the structure.  We found that the structure is still flexible at this point.  Repeat this process on the very last rafter.  If it is also vertically plumb then great!  If not, then you may consider some adjustments.  Hmmm...  

We secured each piece of conduit piping together with Tek screws as we progressed with the construction.  With hindsight being 20-20, we should have waited until now to install the majority of the Tek screws.  This would have made the “squaring-up” process a little easier.

Once the end walls are vertically plumb, then stake the ropes down again to hold it there.  

Step 11 - Construct End Walls
The kit included end walls.  Well kinda.  The kit included two big pieces of vinyl that are hung from the rafter hoops on each end of the structure.  Each piece of vinyl has three zippers.  Once mounted, the zippers can be used to open the “door”.  That’s it.  No additional structural framing.  That design might work for a lot of folks, but not for the winds we get.  We deviated from the design of the kit and built end walls that are considerably stronger.  

For the south end wall, we used six 6”x6” cedar posts (we are USDA organic certified so we can not use treated posts).  Two posts were 16’ long, two were 14’, and two were 8’.  This accommodated the “arched” shape.  The posts were set in concrete, about four feet deep.  We then installed 2”x4” purlins between the posts in the usual “post frame” wall structure.  The vinyl covering was then installed and attached to the purlins.  

Preparing to set posts for south end wall

Mixing concrete

South end wall framing

Notice the ribbon board

Outside of south end wall

For the north end wall, we built a similar structure with cedar posts and 2x4 purlins, but this wall has a 36” steel walk-thru door, and a 7’x8’ roll-up style steel garage door.  For the wall covering, we did not use the vinyl included with the kit.  We used corrugated, single-wall polycarbonate.  

Framing-in the garage door

North end wall

Installing polycarbonate siding onto north end wall

We used vinyl to cover the gap between the polycarbonate and the rafter

North end wall with garage door and walk-thru door installed

All throughout this project we tried to strike a balance between getting things perfectly square, straight, and level; with getting things good enough.  When it came time to mount the two doors we discovered that having things perfectly in place is better.

I would say we have at least another 50 hours into constructing the end walls.

Step 12 - Prepare to Install Clear Plastic Covering
This step includes smoothing-down any sharp edges that might come into contact with the plastic covering -- either during installation of the covering, or after the covering is in place.  Considering the certainty that wind would blow against the structure and relentlessly rub the plastic against anything making contact, we decided to be very thorough with this step.  We either filed-down, sanded-down, or covered-up with duct tape, each and every sharp edge and bolt that stuck out.  We did some of this as we installed the purlins to the rafters, but then had to redo some of the duct tape that became loose.  Altogether, we have several hours into this step.

Step 13 - Install Clear Plastic Covering
This was the big step everyone was looking forward to!  We picked a Saturday with a good weather forecast and recruited four other people (total of six) to help.  The plastic was unrolled onto the ground along one of the long sides of the structure.  Several ropes were attached to the plastic and then used to gently drag the plastic up and over the frame structure.  The plastic is first attached to the structure with “wiggle wires” in the u-channel that is mounted to each end rafter.  Then, along each long side of the structure, the clear plastic is attached to the u-channel which is mounted to the ribbon board (about four feet above the ground).  A section of clear plastic is left dangling on each side in the area between the ribbon board and the footer board.  This will become the “roll-up” side.  Looking back at it, I think two to four additional people would have made this step much easier and safer.  There was one moment when a bit of a wind came up.  I think we all had visions of the wind taking the huge clear plastic sheet and blowing it into the barbed wire fence not to far away.  But thankfully, somehow we managed.  With six people, this took a few hours.

The high tunnel greenhouse with the clear plastic cover on

The interior with the clear plastic cover on


Step 14 - Install the Roll-Up Sides
This step consisted of connecting sections of conduit pipe together to form a single piece of pipe 72’ long (the length of the structure).  This long piece of pipe is then attached to the dangling plastic.  A gear box is then attached to the end of the long pipe.  When a handle is used to turn the gear box, the long pipe begins to turn.  This will, very slowly, roll the side up or down.  “Anti-billow” ropes are attached to keep the roll-up side from blowing in the wind.  This is repeated for the other side of the structure.  This took four evenings.

Step 15 - Bring in the Dirt!
Since we removed the topsoil before construction, we then had the additional task of hauling the topsoil back into the structure.  I’m sure there are a lot of weed seeds in the soil that will be germinating at some point.  We have been watering the dirt to encourage some of these seeds to germinate so we can remove the young weed plants before planting a cash crop.  We will soon be planting a fall, nitrogen-fixing, cover crop that will enrich the soil through the winter months.  We will continue working on soil health, nutrition, and fertility by applying compost, worms, etc.

Some of the topsoil is in

All of the topsoil is in

Expenses
Here is a summary of the expenses:

  • High Tunnel Greenhouse Kit $6,000
  • Rafter Supports (8)           875
  • Shade Cover                     550
  • Cedar Posts (12)              1,025
  • Garage Door (1)                 300
  • Walkthru Door (1)                55
  • Polycarbonate Siding            410
  • Concrete (48 bags)              108
  • Composite lumber                 45
  • 1x4s for Ribbon Board            45
  • 2x4s for Purlins                100
  • 2x6s & 2x8s for door framing    100
  • Misc hardware for doors         100
  • Misc screws & bolts             100
  • Tarps 100
  • Vinyl Coated Cable 80
                          Total: $9,993

The total cost (not including labor) is about $10,000 (including our enhancements).  We have been told to expect three to five years of use from the plastic covering before it needs to be replaced -- so that will be a recurring expense every few years.  We hope most other components (other than the plastic cover) will last for many years.  Conservatively, we hope to generate at least $10,000 of revenue per year from selling garden produce grown in this high tunnel greenhouse.  So, the return-on-investment ratio is fairly good.

Benefits
Based on our research, we hope to see many benefits of having a high tunnel greenhouse.  

  • Longer growing season
  • Protection from bad weather
  • Improved ability to manage moisture and temperature
  • Improved ability to manage weeds
  • Improved ability to manage pests
  • Improved ability to manage disease
  • Ability to grow some plant varieties that otherwise would not grow in this climate
  • A more temperate environment to work in -- especially when the weather is poor outside

Altogether, these benefits will result in a higher quality product, greater quantity of product, easier and more convenient gardening work, and reduced risk.

Summary
This has been a wonderful project to work on in the great outdoors!  We have grown from the experience, and we have invested in our future.  I am oh so looking forward to those cool late-fall and early-spring days being greeted by t-shirt temperatures in the greenhouse!  

Please stop in sometime! We'd be happy to show you our high tunnel greenhouse!

Please feel free to contact me with any questions, comments, or suggestions you may have!

Rick Grosek
Bear Butte Gardens
www.BearButteGardens.com
Rick@BearButteGardens.com